Rigid Plastic Packaging Pop-Top Closure Flip Cap Visual Inspection Machine
Inspection principle
Pour the bottle cap with a diameter of 5`6mm into the cap arrange equipment through the conveying line transport it stably and orderly through the photographing area of the industrial camera, and transfer the captured high-pixel sample image to the image processing software for comparison and analysis with the standardized model. After comparative analysis, it is determined whether the concave surface of the bottle cap, the trademark surface, and the side are defective, and the defective products are eliminated by compressed air, and the qualified products are finally collected. After the finished product is tested, the counting function can be realized, the counting accuracy rate is 100%, and the equipment can realize 7*24 hours all-weather operation.
Inspection details
The system is equipped with 6 sets of 230W pixel black-and-white industrial cameras, a cap sorting machine, and a full range of defect detection on the concave surface, trademark surface and side of the bottle cap. The normal detection speed is 1000 pieces per minute; the machine first completes the concave surface and The defect detection function in the side range, and then the vacuum adsorption method is used to adsorb and transport the product for defect detection on the trademark surface, which greatly improves the efficiency.
The standards are as follows:
| Model |
Number of camera |
Inspection scope |
Inspection content |
Detection precision |
Accuracy |
| KVIS-CC06 |
4sets |
Outside surface |
Black spot≥0.2mm |
99.8% |
99% |
| 0.5mm＜Flash, injection incomplete≤1mm |
99% |
| 1set |
Concave surface |
0.5m＜Injection incomplete≤1mm |
99.8% |
| Black spot≥0.2mm |
99.8% |
| 2mm＜Transformation |
99% |
| 1set |
Trademark surface |
Black spot≥0.2mm |
99.8% |
| Note: The system equipped with 2 million pixel-level industrial cameras. |
Function of the inspection software
- Enabling and disabling the system detection function
- Adjustment of detection index parameters and accuracy.
- Template sampling and storage, sample detection information storage and recall.
- Camera screen calibration function.
- The system displays real-time production information (qualification rate, total output, speed, etc.), browsing, exporting and storing historical production information.
- Permission management based on the login account .(such as general operation users disable parameter adjustment permissions)
- Operation and adjustment of the mechanical part of the system.(Such as the transmission device is opened, the air valve injection time is adjusted, and the alarm signal is adjusted)
Inspection Overview
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-600 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
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Rigid Plastic Packaging Pop-Top Closure Flip Cap Visual Inspection Machine Images
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